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Gearless mill drive (GMD) technology has further expanded the use of large SAG milling allowing Fruitful to produce the world's largest SAG mill of 42’ in diameter drawing power at 28 MW. Today, Fruitful is the world leading supplier of gearless SAG mills operating globally.

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SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor.

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GMD for the world’s first 42’ SAG mill for the Minas Conga oxide gold copper project in Peru. There are numerous GMD projects for 40’ SAG mills in the pipeline for the near future, as well as some other 42’ SAG mill projects. Furthermore, ABB has GMD designs ready for 44’ diameter SAG mills with a rated power of up to 35 MW.

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Semi Autogenous Design FactorsSag Mill Operation ExampleProcess Plant DescriptionSag Mill Design and SpecificationOperating Problems Since CommissioningDesign Changes and Future Operating StrategiesThe design of large mills has become increasingly more complicated as the size has increased and there is little doubt that without sophisticated design procedures such as the use of the Finite Element method the required factors of safety would make large mills prohibitively expensive. In the past the design of small mills, up to +/- 2,5 metres diameter, was carried out using empirical formulae with relatively large factors of safety. As the diameter and length of mills increased several critical problem areas were ident

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